Intro

ECM partnered with a company highly experienced in data center infrastructure, to help develop a new family of certified power cords. ECM applied electrical product engineering, tooling and mold development, UL certification support, and high-volume production setup. Industry: Technology / Data Center Infrastructure.

Custom red data center power cord with molded plug

The Challenge

The company needed a new family of power cords for its equipment but lacked the in-house expertise to develop certified electrical products.

  • Developing multiple plug and power cord variants
  • Achieving an exact color match between plugs and cords (red and blue)
  • Obtaining UL certification
  • Preparing the product for high-volume manufacturing
High-volume blue power cords packaged for data center deployment

The Solution

ECM became the company’s engineering and manufacturing partner, providing complete product development from concept to production.

  • Engineered multiple custom plug and power cords
  • Developed all engineering drawings, tooling, and production molds
  • Achieved UL certification for the newly developed plugs
  • Opened a dedicated production line in Mexico exclusively for these products
  • Delivered precise color matching between plugs and power cords

The Result

  • Accelerated product launch
  • Reduced development risk
  • Delivered a fully certified, production-ready solution
  • Enabled the company to focus on its core business while ECM provided the engineering expertise needed to bring the product to market

Call to Action

Need an engineering partner to take a product from concept to a certified, production-ready reality? Contact ECM.